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Engineering planning & Project Management

CAD Design & CAE Analysis




Press Forming

Automated Assembly

Final Assembly


​Project Objective

Produce a lightweight delivery platform using the latest technology and processes. Providing tangible benefits in terms of payload increase and running cost reduction.

Penso in Action

  • Develop composite material for use in box van application.
  • Develop processes for volume panel production
  • Panel core made of recycled plastic
  • Scalable robotic production line
  • Modular platform to support multiple variants depending on customer requirements
  • Package protection for future applications (BEV)

Penso's Results and Benefits

increase in payload
400kg reduction
in un-laden mass
6 tonnes
of CO2 saving per van per year
of the overall structure is recyclable
Daniel Hurcombe, Managing Director image

"By introducing new materials and processes to the commercial vehicle sector, we can offer home delivery fleets the potential to carry a lot more goods in fewer journeys"

Daniel Hurcombe, Managing Director

Rethinking Engineering

Speak to us about how our Blue Ocean home delivery van solution could improve your fleet efficiency.

> +44 (0)2476217760